A Look Back at Our Progress
- 2015
- We launched our company by introducing the first series of DT machines.
- 2016
- We had a very successful first fiscal year, with total sales of 429 MT.
- DSC Engg placed a 100,000-square-metre order for the NHAI road project in Raipur. We do it all: layout, sourcing, and actualization.
- L&T Construction has placed a landmark order of 40,000 cum for the Statue of Unity at the Sardar Sarovar Dam, a landmark construction project. It's in our purview to plan, procure, and carry out.
- 2017
- Huge, once-in-a-lifetime request for gabions with a 3-millimetre-wire-diameter supply for use in the Bihar Irrigation Project.
- Increased capability. In the process of getting our second DT machine set up.
- Group sales were 1142 MT in our first full fiscal year, an increase of almost 166% from the prior year.
- Seventy thousand square feet of single-major-order 3-millimetre-diameter-wire in the Singrauli coal mining region. Extremely well-planned arrangement.
- 2018
- Group sales for the 201718 fiscal year concluded at 3,571 MT, an increase of almost 212% from the last year.
Our Infrastructure
We have been able to offer a wide choice of high-quality items primarily due to the backing of our cutting-edge infrastructure unit. This infrastructure is divided into subunits: purchasing, production, quality control, warehousing and packaging, research and development, and sales and marketing. These procedures are strictly controlled and closely watched by our qualified experts. Our manufacturing process comprises the following operations:
- MS Wire Rod
- Wire Drawing
- Galvanizing
- Coiling
- Mesh Edging
- Mesh Cutting
- Weaving
- PVC Coating
- Box Fabrication
- Inspection
- Packing
Specifics of the Facility and Production Capacity
In November 2015, we launched our first cutting-edge factory, equipped with 1 DT Line for mass-producing our full line of Steel Wire Mesh Gabions. Since February 2017, when an additional DT Line was installed, manufacturing capacity has increased.
- DT Hexagonal Mesh Machine: 2 Units
- PVC Coating Machine: 2 Units
- Gabions: 9600 MT
- PVC Extruders: 2 Units
- PVC Compound: 1500 MT
Total Capacity
- Our current Gabion Supply capacity is 9600 MT annually with 2 DT Lines.
- Our annual PVC Compound supply capacity is 1500 MT with 2 PVC Extruders.
Quality Assurance
The following is a list of all the necessary tests that need to be done.
- Raw material testing
- Wire diameter
- Elongation and Tensile Strength of wire
- Testing of Zinc Coating on wire
- Testing of Zinc coating adhesion on the wire
- The thickness of the PVC coating
- Tensile Strength of wire Mesh Panel (Perpendicular and Parallel Twist Direction)
- Physical Test on finished Product
- Mesh Opening Size D, Horizontal Opening Dimensions of Netting Rolls or Box.
All applicable American, British, and Indian Standards (ASTM, BS, and IS) have been met or exceeded by our products. The following machines are used for testing, all of which have been calibrated.
- Screw Gauge
- Vernier Calipers are used to determine the wire diameter.
- Zinc Coating equipment set for the checking Zinc coating.
- Mandrel Machine for checking Zinc adhesion.
- Universal Tensile Testing machine for the wire tensile strength & wire mesh panel power testing.
Our Credentials, Permits, and Registrations
- ISO 9001 certification
- BIS Certification for Gabions
- CEI certificate
- Approved product: Surat Irrigation Circle and Surat municipal corporation
- Registered vendors in Adani, L&T, HCC, Gammon, Balasore Alloys Ltd., and OSE Pvt. Ltd.
Applications
- River Training Works
- Linings
- Massive Gravity Structures
- Light Protections
- Transversal Structures
- Weirs
- Vertical Weirs
- Groynes
- Coastal Lining
Why Us?
We introduce our company as a reputable manufacturer of high-quality goods. Here are a few crucial elements that contributed to our success:
- Modern infrastructural facility
- Fair business policies
- A dexterous squad of professionals
- On-time shipment
- Simple payment modes
- Transparent dealings
- Customer-driven approach
Our Advantages
- Low Cost: Our entire production process is carried out with the help of advanced machines that reduce the per-unit cost of offerings.
- Environmental-friendly: Compared to concrete and other construction materials, gabions have a lower environmental impact. Gabions have a natural aspect that growing plants and greenery further enhance.
- Durable: PVC-coated wire gives twice the corrosion protection of galvanized finish wire and galvanized iron wire mesh for optimal strength.
- Long-Lasting: Depending on the environment, application, and surface coating, gabions can last a lifetime.
- Gabions are adaptable: they may fit into small places and take significant soil into account. Conditions of winter freeze and thaw have little effect on its structure.
- Low Maintenance: Gabions require almost no maintenance when correctly erected and placed.
We accept only bulk quantity orders.